From drawing to delivered.

See how a Connectiq harness moves from a technical drawing, through a working prototype, to a tested, labelled and packed production part. The example below is a ten wire power and signal harness in 16 to 10 AWG, using Molex and TE Connectivity connectors.

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STAGE 01 / DESIGN

Technical drawing

Everything starts with your drawing or specification. We review the connector, terminal and wire choices, confirm lengths and tolerances, and issue a controlled drawing and wire schedule for approval before anything is cut.

Wire size, colour and length defined for every circuit
Connector and terminal families agreed up front
Revision controlled drawing with notes and title block

Technical drawing of wire harness CQ-HAR-1042 Rev A showing connectors J1 to J7, wires W1 to W10, dimensions and title block — FIG. 1 / HARNESS DRAWING CQ-HAR-1042, REV A

DRAWING APPROVED → FIRST BUILD

STAGE 02 / PROTOTYPE

Prototype wiring assembly

A first build lets you check fit, routing and function. Wires are cut, stripped and crimped, connectors are fitted, and the harness is laid out and taped on a build board to the dimensions on the drawing.

Fast turnaround on evaluation samples
Continuity checked against the wire schedule
Feedback goes straight back into the drawing

Two prototype wire harness assemblies with multi-pin connectors and branched wires laid out for inspection — FIG. 2 / PROTOTYPE LAID OUT ON A BUILD BOARD

PROTOTYPE SIGNED OFF → PRODUCTION

STAGE 03 / PRODUCTION

Finished, tested and packed

Production harnesses are sleeved, tied and labelled, electrically tested and packed in clear bags. Every bag carries the part number, revision, lot number and barcode labels, so each batch can be traced back to the wire and connector lots used.

100% continuity and hipot testing
Part and lot labels with scannable barcodes
Repeat orders built to the same approved revision

Finished wire harnesses packed in a clear bag with a CONNECTIQ label showing part number, batch, quantity and barcode — FIG. 3 / PRODUCTION HARNESS, BAGGED AND LABELLED

WIRE SCHEDULE

Ten circuits, four wire sizes.

The example harness uses ten circuits from 16 to 10 AWG, split across two trunks and five branches. Every wire in the drawing, the prototype and the finished product matches this schedule.

WIRE	SIZE	COLOUR	FROM	TO	CONNECTOR FAMILY
W1	10 AWG	Red	J1-1	J2-1	TE HDSCS
W2	10 AWG	Black	J1-2	J2-2	TE HDSCS
W3	12 AWG	Orange	J1-3	J3-1	Molex Mega-Fit
W4	12 AWG	White	J1-4	J3-2	Molex Mega-Fit
W5	14 AWG	Blue	J1-5	J4-1	TE Mate-N-Lok
W6	14 AWG	Green	J1-6	J4-2	TE Mate-N-Lok
W7	16 AWG	Yellow	J5-1	J6-1	TE Superseal 1.5
W8	16 AWG	Violet	J5-2	J6-2	TE Superseal 1.5
W9	16 AWG	Grey	J5-3	J7-1	Molex Mini-Fit Jr.
W10	16 AWG	Brown	J5-4	J7-2	Molex Mini-Fit Jr.

ILLUSTRATIVE EXAMPLE. CONNECTOR, TERMINAL AND WIRE COMBINATIONS ARE CONFIRMED AGAINST THE MANUFACTURER DATASHEETS FOR EACH APPLICATION. MOLEX AND TE CONNECTIVITY ARE TRADEMARKS OF THEIR RESPECTIVE OWNERS.

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